ATEX and IECEx: equipment for explosive atmospheres
Guide · ATEX / IECEx
Equipment intended for use in potentially explosive atmospheres falls in Europe under Directive 2014/34/EU (often called ATEX equipment) and, internationally, under the IECEx scheme operated by IEC. Both regimes share the same technical baseline, the EN 60079 standards series (aligned with IEC 60079), but differ in legal framing, certification procedure and geographic recognition. This page covers the scope of both regimes, the zone and category classification system, the protection types codified by EN 60079, how to read the Ex marking on a product, and how it interacts with the general CE marking.
Two ATEX directives, do not confuse them
Section titled “Two ATEX directives, do not confuse them”The word "ATEX" covers two distinct directives, often confused in common usage.
| Text | Audience | Subject | For spilma |
|---|---|---|---|
| Directive 2014/34/EU | Manufacturers | Placing on the market of equipment and protective systems intended for explosive atmospheres | In scope |
| Directive 1999/92/EC | Employers / site operators | Health and safety at work in areas at risk of explosive atmospheres (zone classification by the operator, protection plans) | Out of scope |
spilma covers Directive 2014/34/EU, the product text. 1999/92/EC concerns site organisation (who performs the effective zone classification, draws up the Explosion Protection Document, and trains operators). Manufacturers consult it for context, but their conformity obligation runs under 2014/34/EU.
Scope of Directive 2014/34/EU
Section titled “Scope of Directive 2014/34/EU”The directive covers:
- equipment, that is machines, materials, fixed or mobile devices, components and protective systems intended for use in potentially explosive atmospheres;
- protective systems, which are not themselves equipment but are intended to halt incipient explosions immediately (explosion vents, flame arresters, and similar devices);
- certain safety, controlling and regulating devices intended for use outside the potentially explosive atmosphere but required for or contributing to the safe functioning of equipment and protective systems.
A potentially explosive atmosphere is defined as a mixture with air, under atmospheric conditions, of flammable substances in the form of gases, vapours, mists or dusts in which, after ignition, combustion spreads to the entire unburned mixture.
Zone classification
Section titled “Zone classification”Zone classification is carried out by the site operator (Directive 1999/92/EC) and dictates which equipment is admissible. Manufacturers need to know it because the ATEX category of their product determines the zones it can equip.
Gases, vapours, mists
Section titled “Gases, vapours, mists”| Zone | Presence of explosive atmosphere | Admissible ATEX category |
|---|---|---|
| Zone 0 | Continuously, for long periods or frequently | Category 1G |
| Zone 1 | Likely to occur occasionally in normal operation | Category 1G or 2G |
| Zone 2 | Not likely to occur in normal operation, or only briefly | Category 1G, 2G or 3G |
Combustible dusts
Section titled “Combustible dusts”| Zone | Presence of explosive atmosphere | Admissible ATEX category |
|---|---|---|
| Zone 20 | Continuously, for long periods or frequently | Category 1D |
| Zone 21 | Likely to occur occasionally in normal operation | Category 1D or 2D |
| Zone 22 | Not likely to occur in normal operation, or only briefly | Category 1D, 2D or 3D |
The downward inclusion logic matters. Equipment in category 1 (fit for zone 0) is also fit for all lower zones (1, 2). Equipment in category 3 is fit only for zone 2 (gas) or zone 22 (dust).
Equipment groups and categories
Section titled “Equipment groups and categories”The directive distinguishes two equipment groups by intended environment.
Group I, extractive industries susceptible to firedamp (mines)
Section titled “Group I, extractive industries susceptible to firedamp (mines)”| Category | Safety level | Use case |
|---|---|---|
| M1 | Very high, equipment remains safe even when the explosive atmosphere is present, with two independent faults | Equipment that cannot be de-energised on gas detection |
| M2 | High, equipment is de-energised upon gas detection | Equipment that can be shut down on detection |
Group II, other places potentially exposed (non-mining industry)
Section titled “Group II, other places potentially exposed (non-mining industry)”| Category | Safety level | Compatible zone(s) |
|---|---|---|
| 1G / 1D | Very high, safety maintained even under rare faults | Zone 0 (G) / Zone 20 (D) |
| 2G / 2D | High, safety maintained under disturbances or faults expected to occur frequently | Zone 1 (G) / Zone 21 (D) |
| 3G / 3D | Normal, safety maintained in normal operation | Zone 2 (G) / Zone 22 (D) |
The G suffix signals gas atmospheres, the D suffix signals dust atmospheres. A product may be certified for one, the other, or both (for example 2G + 2D if it is fit for zones 1 and 21).
Protection types (types of construction)
Section titled “Protection types (types of construction)”A product reaches its ATEX category by integrating one or several normalised protection types from the EN 60079 series. Each is identified by an Ex letter, codified in a specific part of the series, and matched to certain risk levels.
| Type | Designation | Standard | Principle | Typical application |
|---|---|---|---|---|
| Ex d | Flameproof enclosure | EN 60079-1 | Enclosure able to withstand an internal explosion and prevent its propagation outside | Junction boxes, motors, luminaires for zone 1 |
| Ex e | Increased safety | EN 60079-7 | Constructional measures against excessive temperatures, arcs and sparks; no arcs in normal operation | Terminals, luminaires, asynchronous motors for zone 1 |
| Ex i | Intrinsic safety | EN 60079-11 | Limitation of available circuit energy below the ignition threshold | Instrumentation, sensors, transmitters (ia, ib, ic) |
| Ex p | Pressurised enclosure | EN 60079-2 | Enclosure held under positive pressure with a protective gas, preventing the explosive atmosphere from entering | Automation cabinets, analysers |
| Ex n | Non-incendive (zone 2) | EN 60079-15 | Lighter constructional measures, reserved for atmospheres unlikely to occur | Zone 2 equipment, standard industrial gear |
| Ex m | Encapsulation | EN 60079-18 | Components embedded in a sealed resin, physical separation from the atmosphere | Power electronics, sensors |
| Ex o | Oil immersion | EN 60079-6 | Live parts immersed in a protective liquid | Transformers, distribution gear |
| Ex q | Powder filling | EN 60079-5 | Internal volumes filled with sand or powder, preventing the propagation of a spark | Small electrical components |
| Ex t | Enclosure protection (dust) | EN 60079-31 | Enclosure limiting dust ingress and surface temperature | Equipment for zones 20, 21 or 22 |
Sub-levels of one protection type
Section titled “Sub-levels of one protection type”Several protection types come in sub-levels matching the zones. For intrinsic safety (Ex i), three levels coexist.
| Sub-level | Admissible zone | Principle |
|---|---|---|
| ia | Zone 0 (and below) | Safety maintained with two counted independent faults |
| ib | Zone 1 (and zone 2) | Safety maintained with one counted fault |
| ic | Zone 2 only | Safety in normal operation, no counted fault |
Similar logic applies to Ex d (db, dc), Ex e (eb, ec), Ex p (pxb, pyb, pzc) and Ex t (ta, tb, tc).
Ex marking on the product
Section titled “Ex marking on the product”An ATEX product carries a normalised marking string. To understand the information it carries, consider a typical example for a sensor intended for a zone 1 gas environment:
CE 0344 [hexagonal Ex logo] II 2 G Ex db IIB T4 GbBreakdown:
| Element | Meaning |
|---|---|
| CE | Standard CE marking |
| 0344 | 4-digit number of the Notified Body acting on the production phase (here DEKRA, as an example) |
| hexagonal Ex logo | ATEX-specific marking, indicates conformity to 2014/34/EU |
| II | Equipment group (II = non-mining industry) |
| 2 | Category (2 = zone 1) |
| G | Atmosphere type (G = gas, D = dust) |
| Ex db | Protection type (here flameproof, sub-level for zone 1) |
| IIB | Gas sub-group (chemical category of gases covered) |
| T4 | Maximum surface temperature class |
| Gb | Equipment Protection Level |
The temperature classes (T1 to T6) cap the equipment's maximum surface temperature, compared against the auto-ignition temperature of the gases present. The higher the class number (T6 being the most demanding), the greater the safety margin. Precise values are listed in EN 60079-0.
The gas sub-groups (IIA, IIB, IIC) qualify how easily the gases ignite. IIC covers the most demanding gases (hydrogen, acetylene); IIA covers the easier ones (methane, propane). Equipment certified IIC is fit for IIA and IIB atmospheres; the reverse is not true.
ATEX certification procedure
Section titled “ATEX certification procedure”Directive 2014/34/EU pulls module combinations from Decision 768/2008/EC, the choice depending on group and category. The general logic: the more demanding the category, the heavier the Notified Body involvement.
| Category | Typical modules | Notified Body mandatory |
|---|---|---|
| Group I M1 / Group II 1G or 1D | Module B (EU-type examination) + module D (production QA) or F (product verification) | Yes, on both phases |
| Group I M2 / Group II 2G or 2D | Module B + module C1, D, E or F; or module H (full QA) | Yes |
| Group II 3G or 3D | Module A (internal production control), with the technical file lodged with a Notified Body for safekeeping | No, with exceptions |
Module B (EU-type examination) is the examination, by a Notified Body, of a representative sample and the technical file, ending in the issue of an EU-type examination certificate. This certificate is the reference document the production modules then build on.
Module D covers the audit of the production quality system (similar to ISO 9001, but with an ATEX focus). It results in a quality approval notification by the Notified Body.
To identify a Notified Body for ATEX, the European Commission's NANDO database lists NBs by directive and notification scope. See also self-declaration vs Notified Body for the general mechanics of the modules.
The IECEx scheme, the international counterpart
Section titled “The IECEx scheme, the international counterpart”The IECEx scheme is an international scheme operated by the IEC (International Electrotechnical Commission). It uses the same technical baseline as ATEX (the IEC 60079 series, of which the EN 60079 series is the European transposition) but operates outside the EU directive framework.
Three operational schemes coexist within IECEx:
| Scheme | Subject | For manufacturers? |
|---|---|---|
| IECEx Certified Equipment Scheme | Certification of Ex equipment | Yes |
| IECEx Service Facility Scheme | Certification of repair and overhaul workshops for Ex equipment | Yes (if operating a workshop) |
| IECEx Certified Personnel Competence Scheme (CoPC) | Certification of individual competencies (designers, installers, inspectors) | Yes (for in-house training) |
For equipment, two key documents are issued by an IECEx Certification Body (ExCB):
- the IECEx Test Report (ExTR), the test report from a recognised laboratory (ExTL, ExTesting Laboratory);
- the IECEx Certificate of Conformity (CoC), the final attestation published in the public IECEx database.
For serial equipment, the CoC is conditional on a Quality Assurance Notification (QAN), an attestation issued after audit of the production quality system against IECEx OD 005. The QAN plays the role that an ATEX module D or E plays on the European side.
ATEX and IECEx together
Section titled “ATEX and IECEx together”Most manufacturers pursue both certifications in parallel:
- the technical baseline is identical (EN 60079 = IEC 60079, save for rare national differences);
- ExTR test reports can be reused in support of an ATEX certificate, with adjustments for directive-specific requirements;
- many ATEX Notified Bodies are also IECEx-accredited ExCBs / ExTLs, which simplifies dossier management;
- the IECEx CoC opens recognition in a range of countries (Australia, India, Singapore, several Gulf states) where ATEX alone is not enough.
The marginal cost of the second regime is limited when the technical file is built once and used twice. See certification costs for orders of magnitude.
How CE marking and Ex marking fit together
Section titled “How CE marking and Ex marking fit together”A frequent point of confusion. Directive 2014/34/EU is one of the directives feeding into the CE marking, alongside the EMC directive, the LVD, the RED, and others. An ATEX product therefore carries:
- The CE marking (CE logo), affixed once for all applicable directives. The product may also be subject to EMC (2014/30/EU), LVD (2014/35/EU) and other texts;
- The 4-digit number of the Notified Body acting on the production phase (modules D, E, F, H), placed next to the CE;
- The Ex marking itself, carrying the technical information (group, category, protection type, gas, temperature).
The product's EU Declaration of Conformity (DoC) lists every directive applied with its harmonised standards. On the structure of the technical file more generally, see the technical file and the CE procedure.
Timelines and milestones
Section titled “Timelines and milestones”Without committing to a precise schedule (each NB applies its own), typical orders of magnitude for a complete ATEX + IECEx certification are as follows.
| Phase | Typical duration |
|---|---|
| Manufacturer's technical file build-up | 4 to 12 weeks |
| Laboratory tests (depending on number of protection types) | 6 to 16 weeks |
| EU-type examination by the NB / IECEx ExTR | 4 to 10 weeks after receipt of the test dossier |
| Production QA audit (ATEX module D / IECEx QAN) | 8 to 16 weeks (on-site audit + action plan) |
| Realistic total, first Ex product of a range | 9 to 15 months |
See certification timeline for the breakdown of phases on other product types.
Common pitfalls on the manufacturer side
Section titled “Common pitfalls on the manufacturer side”| Pitfall | Consequence |
|---|---|
| Confusing 2014/34/EU (equipment) with 1999/92/EC (employer) | Wrong product framing from day one |
| Choosing a protection type that does not match the target zone | Category obtained falls short, commercial retreat on a segment |
| Underestimating the temperature class required by the target market | Rejection on sites where present gases have a low auto-ignition temperature |
| Modifying a certified sub-assembly without re-running the type examination | Ex marking invalidated, exposure to a recall |
| Failing to secure a QAN before serial IECEx production | No CoC can be issued, international market blocked |
| Mixing EN 60079 series versions without revising the dossier | Presumption of conformity invalid, dossier weak under market surveillance |
| Ignoring market-specific standards (INMETRO Brazil, EAC Russia, and others) | Import rejection outside the EU even with ATEX + IECEx |
Further reading
Section titled “Further reading”- CE procedure: conformity assessment modules and placing on the market
- Scope of CE directives: how to identify applicable directives
- CE technical file: general structure, also applicable to ATEX
- Self-declaration vs Notified Body: decision grid on modules
- Certification costs: orders of magnitude for NBs and labs
- Certification timeline: typical phases and durations
- Glossary: definitions for ATEX, IECEx, protection type, EPL
Sources & references
- Directive 2014/34/EU (ATEX, equipment) , EUR-Lex eur-lex.europa.eu/eli/dir/2014/34/oj
- European Commission page, equipment for potentially explosive atmospheres (ATEX) , European Commission single-market-economy.ec.europa.eu/sectors/mechanical-engineering/equipment-explosive-atmospheres-atex_en
- IECEx, the international scheme , IEC www.iecex.com/
- IECEx Operational Documents (OD) , IEC www.iecex.com/documents/
- CENELEC, harmonised standards in the EN 60079 series , CENELEC www.cenelec.eu/
- Decision 768/2008/EC, conformity assessment modules , EUR-Lex eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX:32008D0768