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FCC required tests (Part 15, radio, SAR)

FCC · Pillar

FCC tests cover unintentional emissions (Part 15 Subpart B), intentional emitters per the applicable sub-part (15.247, 15.407, etc.), and SAR for worn equipment. Measurement methods are defined by ANSI C63 standards, equivalent but distinct from European CISPR standards.

Unintentional emissions: Part 15 Subpart B

Section titled “Unintentional emissions: Part 15 Subpart B”

Digital equipment (computers, microcontrollers, digital electronic equipment) is subject to Part 15 Subpart B limits. Measurement method: ANSI C63.4.

Measurement on mains via LISN, 150 kHz to 30 MHz. Class B (residential) limits:

FrequencyQuasi-peakAverage
150-500 kHz66 → 56 dB(µV)56 → 46 dB(µV)
500 kHz - 5 MHz56 dB(µV)46 dB(µV)
5 - 30 MHz60 dB(µV)50 dB(µV)

Class A (industrial): limits typically 10 dB more permissive.

Measurement in semi-anechoic chamber, 30 MHz to 1 GHz typically (extended to 6 GHz for products with clocks > 108 MHz).

Class B limits at 3 m:

FrequencyLimit
30 - 88 MHz100 µV/m (40 dB(µV/m))
88 - 216 MHz150 µV/m (43.5 dB(µV/m))
216 - 960 MHz200 µV/m (46 dB(µV/m))
> 960 MHz500 µV/m (54 dB(µV/m)): peak
> 960 MHz500 µV/m / √2 (51 dB(µV/m)): average for > 1 GHz

Key difference with EU: FCC limits are in µV/m measured at 3 m, while CISPR/EN limits are in dB(µV/m) at 10 m. The conversion is not direct, values are not equivalent.

Measurement method: ANSI C63.10.

Main limits:

ParameterLimit
Conducted power1 W max (30 dBm)
Antenna gain6 dBi without power reduction
Spectral density8 dBm in 3 kHz for FHSS, -1.76 dBm in 100 kHz for DSSS
Out-of-band emissions-20 dB below in-band level
Spurious emissionsPer Section 15.209

Tests performed in RF anechoic chamber, antenna at 3 m, rotating platform. Multi-frequency tests (extreme and centre channels) and multi-modulation.

Limits per U-NII sub-band (see FCC Parts for full table). For U-NII-2 (5.25-5.35 and 5.47-5.725 GHz), DFS mandatory:

  • Radar signal detection with sensitivity < -64 dBm/MHz
  • Channel switching in < 10 s after detection
  • Continuous surveillance in active mode

For U-NII-5/-7 Standard Power (5.925-6.425 and 6.525-6.875 GHz), AFC mandatory since 2023, central coordination system with geo-located database.

Tests conform to 3GPP suites:

  • TS 36.521 for LTE (Series 36)
  • TS 38.521 for 5G NR (Series 38)
  • TS 51.010 for GSM

Performed in anechoic chamber with simulated base station (Anritsu, Keysight, Rohde & Schwarz). Tests cover:

  • Transmit power per band and configuration
  • Emission spectrum (mask)
  • Frequency error
  • EVM (Error Vector Magnitude) in modulation
  • In-band and out-of-band spurious
  • ACLR (Adjacent Channel Leakage Ratio)

For equipment worn within 20 cm of the body, SAR is mandatory. FCC method documented by:

  • KDB 248227, general SAR method
  • KDB 941225: 5 GHz SAR method
  • KDB 447498: SAR for modules
  • KDB 178919, handheld devices
  • Whole-body: 0.08 W/kg averaged over the whole body
  • Localised partial body: 1.6 W/kg averaged over 1 g of tissue (vs 10 g in EU, stricter)
  • Hands, wrists, feet, ankles: 4 W/kg averaged over 10 g

The FCC uses 1 g averaging, EU uses 10 g. A US product at SAR limit may exceed the EU limit after conversion. Always check both at design time.

  1. Preparation: equipment charged, configured at maximum power.
  2. Phantom: anatomical model with liquid simulating tissues at the assessed frequency.
  3. Robotic dosimetric probe scanning the phantom.
  4. SAR calculation averaged over 1 g of tissue.
  5. Configurations tested: multiple body positions (head, hand, pocket, hip).

Typical cost per configuration: $3,000 to $8,000. For a multi-band 4G/5G + Wi-Fi + BLE phone, count 8 to 15 configurations.

For fixed or non-worn equipment, FCC authorises alternative assessment based on MPE:

RangePower density limit
300 kHz - 3 MHz100 mW/cm²
3 - 30 MHz900/f² mW/cm²
30 - 300 MHz1 mW/cm²
300 - 1500 MHzf/300 mW/cm²
1500 - 100000 MHz5 mW/cm²

For a Wi-Fi access point at 1 W conducted, MPE assessment at 20 cm typically gives 0.5-1 mW/cm², below the 5 mW/cm² limit. The assessment is documentary (theoretical calculation) rather than physical test.

Minimum bench for pre-tests:

EquipmentUse
Spectrum analyser 10 kHz – 18 GHzConducted + radiated + radio emissions
LISN 50 Ω / 50 µHConducted emissions
Biconical + log-periodic antennaRadiated measurement
ESD gun ± 30 kVImmunity (rarely mandatory in FCC but good practice)
Semi-anechoic chamber or shielded chamberRadiated measurement

FCC pre-test bench cost: $50,000 to $150,000 typical.

Labs must have FCC accreditation (or A2LA, ILAC equivalence) for their reports to be accepted by TCBs. Main US labs:

  • TÜV Rheinland of North America
  • Bureau Veritas Consumer Products
  • UL Verification Services
  • Element
  • SGS
  • Eurofins MET Labs
  • CETECOM
  • EMC Technologies

Lead times: 4 to 10 weeks typically, faster for standard Wi-Fi/BLE products.

For an IoT Wi-Fi/BLE + LTE Cat-M product:

Week 1-2 : Internal pre-tests (conducted emissions, ESD)
Week 3 : Design fixes
Week 4 : Shipment to lab
Week 5-6 : Part 15 Subpart B tests (digital emissions)
Week 7-8 : Part 15.247 tests (Wi-Fi/BLE 2.4 GHz)
Week 9 : Part 15.407 tests if 5 GHz Wi-Fi applicable
Week 10-12: LTE Cat-M tests (3GPP)
Week 13 : SAR (if worn equipment)
Week 14 : Final report

Total lab: 8 to 14 weeks depending on complexity.

CampaignRange
Part 15 Subpart B (digital equipment)$4,000 – $12,000
Part 15.247 (Wi-Fi/BLE 2.4 GHz)$5,000 – $15,000
Part 15.407 (Wi-Fi 5/6 GHz)$7,000 – $18,000
LTE Cat-M / NB-IoT$15,000 – $35,000
Complete LTE (multi-band)$25,000 – $60,000
5G NR sub-6 GHz$40,000 – $100,000
5G NR mmWave$80,000 – $200,000
SAR (per configuration)$3,000 – $8,000
MPE (documentary calculation)$1,000 – $3,000
Retest after modification$1,000 – $5,000

Add $3,000 to $8,000 TCB fees per submission.

AspectFCCRED
EMC methodANSI C63.4CISPR 32 / EN 55032
Radio methodANSI C63.10EN 300 328, EN 301 893
Wi-Fi 2.4 GHz limits1 W conducted100 mW EIRP
SAR averaging1 g10 g
Channel access mechanismNot imposed (except 5 GHz DFS)AFH/LBT/APC required in 2.4 GHz
CybersecurityNo obligationRED 3.3 since August 2025

For a product targeting both markets, plan distinct configurations or regionally-adaptable firmware.

Sources & references

  1. 47 CFR Part 15, emission limits , FCC www.ecfr.gov/current/title-47/chapter-I/subchapter-A/part-15
  2. ANSI C63.4, emission measurement method , IEEE standards.ieee.org/
  3. ANSI C63.10, method for intentional emitters , IEEE standards.ieee.org/