Surge and Burst (IEC 61000-4-5 / 4-4): EMC transients
Guide · Conducted transient EMC immunity
Surge IEC 61000-4-5 and EFT/Burst IEC 61000-4-4 form the core of conducted transient immunity in the EMC reference framework. Mandatory for any product placed on the European market under EMC Directive 2014/30/EU, they are referenced by EN 55035 (multimedia equipment), EN 55024 (information technology equipment), EN 60601-1-2 (medical devices) and many vertical product standards. This page details waveforms, severity levels per class and port type, coupling and decoupling networks, the metrology of the capacitive clamp, performance criteria A, B and C, and the classic pitfalls observed in pre-compliance.
Why two distinct tests
Section titled “Why two distinct tests”Surge and Burst represent two physical families of conducted transients that any electronic product connected to mains or to external cables must face. Separating them is a deliberate IEC committee choice, their energy, duration and coupling mechanism differ too much for a single standard to cover both.
- Surge (IEC 61000-4-5). Single high-energy pulse, typically arising from induced lightning on the network or from distribution transformer switching. Slow waveform (microseconds), high energy, capable of destroying components if protection is insufficient.
- EFT/Burst (IEC 61000-4-4). Repetitive burst of very fast pulses originating from inductive load switching (relays, contactors, motors, industrial lighting). Fast waveform (nanoseconds), low individual energy but wide spectrum extending to several hundred megahertz, capable of disturbing logic on digital links.
A product can be robust against one and vulnerable to the other. Protection mechanisms differ, varistors and gas tubes for Surge, decoupling capacitors and common-mode chokes for Burst. This is why both tests are systematically combined in harmonised EMC standards.
IEC 61000-4-5: the Surge test
Section titled “IEC 61000-4-5: the Surge test”Scope and ports concerned
Section titled “Scope and ports concerned”IEC 61000-4-5 applies to the following ports of an electrical or electronic equipment.
| Port type | Typical coupling | Source impedance | Default waveform |
|---|---|---|---|
| AC power | Capacitive coupling through coupling/decoupling network (CDN) | 2 ohm | Combination 1.2/50 us + 8/20 us |
| DC power | Capacitive coupling through CDN | 2 ohm | Combination 1.2/50 us + 8/20 us |
| Short symmetrical signal port (under 30 m) | CDN type S | 42 ohm | Combination 1.2/50 us + 8/20 us |
| Outdoor telecom port | Dedicated CDN | 40 ohm | 10/700 us and 5/320 us |
| Ethernet link > 30 m | Ethernet CDN or clamp per product standard | 42 ohm | Combination 1.2/50 us + 8/20 us or telecom variant |
Ports strictly internal to an enclosure (internal bus between two adjacent boards) are not concerned. The practical rule, any port that may connect a cable leaving the enclosure must be evaluated.
The 1.2/50 us and 8/20 us combination wave
Section titled “The 1.2/50 us and 8/20 us combination wave”The Surge generator, called Combination Wave Generator (CWG), simultaneously produces two profiles depending on the load.
- Open circuit (high impedance). Pulsed voltage with 1.2 us rise time and 50 us duration at half amplitude. This is the nominal test voltage.
- Short circuit (low impedance). Pulsed current with 8 us rise time and 20 us duration at half amplitude. This is the nominal test current.
The ratio of open-circuit voltage to short-circuit current defines the source impedance of the generator, fixed at 2 ohm for power ports. The same pulse thus becomes a voltage test for a product with high input impedance and a current test for a product with low input impedance. The CWG is calibrated individually and its calibration certificate is part of the test dossier.
For short signal ports, the CDN adds a series impedance bringing the effective source impedance to 12 ohm (high-impedance signal port) or 42 ohm (symmetrical signal port).
For outdoor telecom ports, the waveform switches to 10/700 us in voltage and 5/320 us in current, with a source impedance of 40 ohm, described in the corresponding annex of the standard and aligned with ITU-T Recommendations K.20 and K.21 for the resistibility of telecommunication equipment in a telecommunication centre.
Severity levels Class 1 to 4
Section titled “Severity levels Class 1 to 4”The normative levels are organised in four classes corresponding to increasingly severe environments.
| Class | Typical environment | Line-to-ground level (common mode) | Line-to-line level (differential mode) |
|---|---|---|---|
| 1 | Well-protected environment (lab, controlled room) | 0.5 kV | not applicable |
| 2 | Partially protected environment (standard office) | 1 kV | 0.5 kV |
| 3 | Moderate industrial, residential and commercial | 2 kV | 1 kV |
| 4 | Severe industrial, long outdoor lines | 4 kV | 2 kV |
| X | Open class, value to be specified by product standard | To be defined | To be defined |
For a consumer product or multimedia equipment under EN 55035, the typical AC-port target is Class 3 (2 kV common mode, 1 kV differential mode). For a medical device under EN 60601-1-2 edition 4, the AC port typically rises to 2 kV common mode and 1 kV differential mode, with mandatory criterion B and preferred criterion A.
Pulse count, polarity and phase
Section titled “Pulse count, polarity and phase”The application methodology is specified precisely by IEC 61000-4-5.
- Five positive pulses and five negative pulses per level and per test condition, ten pulses minimum.
- Minimum one-minute spacing between consecutive pulses to allow varistors, gas tubes and other protection elements to thermally reset.
- Mains-phase synchronisation for AC ports, pulses applied at 0, 90, 180 and 270 degrees of the sine wave. The 270-degree phase is the worst case for a product whose rectifier diode conducts at the zero crossing.
For a single-phase AC port, the total typically reaches 40 pulses per level (5 positive polarity x 4 phases + 5 negative polarity x 4 phases). For a DC port, mains-phase synchronisation does not apply and the total stays at 10 pulses per level.
Coupling and decoupling networks (CDN)
Section titled “Coupling and decoupling networks (CDN)”The CDN fulfils two critical simultaneous functions.
- Coupling. Inject the generator pulse onto the line of the equipment under test (EUT) at the desired point (line-ground, line-line).
- Decoupling. Prevent the pulse from feeding back into the upstream mains and into other lab equipment.
Decoupling is performed by common-mode and differential-mode chokes sized to block the high-frequency component of the pulse. An undersized CDN (impedance too low, parasitic capacitance too large) lets energy leak upstream, which falsifies the voltage actually applied to the EUT and invalidates the measurement. CDN selection depends on port type, nominal network voltage, maximum current and conductor count, and is documented in the report.
IEC 61000-4-4: the EFT/Burst test
Section titled “IEC 61000-4-4: the EFT/Burst test”Scope and ports concerned
Section titled “Scope and ports concerned”IEC 61000-4-4 applies to power, earth, signal and control ports of any electrical or electronic equipment. The functional earth port is tested only when the manufacturer explicitly declares it as a product function (chassis earth, not via the PE conductor).
The 5/50 ns waveform in bursts
Section titled “The 5/50 ns waveform in bursts”The individual Burst pulse has the following characteristics.
| Parameter | Normative value |
|---|---|
| Rise time | 5 ns +/- 30 % |
| Duration at half amplitude | 50 ns +/- 30 % |
| Repetition frequency | 5 kHz or 100 kHz (per revision and level) |
| Burst duration | 15 ms |
| Period between bursts | 300 ms |
| Total application duration per polarity | 1 minute minimum |
| Generator source impedance | 50 ohm |
A 15 ms burst at 100 kHz contains 1 500 pulses, and the test sequence applies this burst every 300 ms for at least one minute. The total reaches several thousand bursts per polarity, several million individual pulses end to end.
The 2012 edition of the standard introduced the choice between 5 kHz and 100 kHz as repetition frequency. The 100 kHz frequency is preferred for modern tests because it better reflects the fast switching observed on modern power networks (variable-frequency drives, switching power supplies). Some older product standards still reference the historical 5 kHz.
Severity levels Class 1 to 4
Section titled “Severity levels Class 1 to 4”| Class | Typical environment | Power port level | Signal port level |
|---|---|---|---|
| 1 | Well-protected environment | 0.5 kV | 0.25 kV |
| 2 | Protected environment | 1 kV | 0.5 kV |
| 3 | Moderate industrial, residential | 2 kV | 1 kV |
| 4 | Severe industrial | 4 kV | 2 kV |
| X | Open class | To be defined | To be defined |
For a residential or multimedia product (EN 55035), the typical target is Class 3 on the power port (2 kV) and Class 2 on long signal ports (0.5 kV). A medical device under EN 60601-1-2 typically goes to 2 kV power and 1 kV on signal ports longer than 3 m.
Direct coupling and capacitive clamp
Section titled “Direct coupling and capacitive clamp”The Burst pulse is coupled to the EUT through two methods depending on port type.
- Direct coupling through CDN. Used for power ports. The CDN injects the pulse on each conductor in turn and on all conductors in common mode. Internal CDN coupling impedance is typically 33 nF.
- Capacitive coupling through the clamp (capacitive coupling clamp). Used for signal and control ports whose connectors do not lend themselves to direct injection (ethernet, RS-485, audio, video). The clamp is a metallic structure in two half-shells closed around the cable, providing a distributed capacitance of 50 to 200 pF between the clamp body and the inner bundle. This capacitance distributed along the clamp length (typically 1 m) couples the pulse without galvanic contact.
The clamp position is standardised, 0.1 m above a ground reference plane, with the EUT cable leaving at 90 degrees to the main clamp axis and a termination on the EUT side at the product interface. An incorrect position introduces impedance variability that can exceed a factor of 2 on the level actually applied.
EFT/Burst performance criteria
Section titled “EFT/Burst performance criteria”For EFT/Burst, criterion B is the default in current harmonised EMC standards (EN 55024, EN 55035, EN 60601-1-2). The product may show temporary disturbance during the burst but must return to nominal operation without intervention after application ends. Temporary data loss is generally accepted, configuration loss or a reset is rarely accepted.
Synthesis: Surge vs Burst vs ESD
Section titled “Synthesis: Surge vs Burst vs ESD”To place these two tests in the IEC 61000-4 panorama of conducted and radiated immunity, the table below compares the three most frequent transient tests.
| Test | Standard | Waveform | Physical mechanism simulated | Typical coupling | Typical Class 3 level |
|---|---|---|---|---|---|
| ESD (electrostatic discharge) | IEC 61000-4-2 | 0.7-1 ns / 60 ns | Discharge from an operator or charged object | Contact or air, by hand-held probe | 4 kV contact, 8 kV air |
| EFT/Burst | IEC 61000-4-4 | 5/50 ns in bursts | Inductive load switching on the network | CDN or capacitive clamp | 2 kV power, 1 kV signal |
| Surge | IEC 61000-4-5 | 1.2/50 us voltage, 8/20 us current | Induced lightning, transformer switching | CDN, capacitive or direct | 2 kV common mode, 1 kV differential mode |
Reading, ESD acts on very short time scales (sub-nanosecond) and high voltage levels but with low total energy. EFT/Burst acts on short time scales (nanosecond) repeated in bursts to excite the spectral band up to several hundred megahertz. Surge acts on long time scales (microsecond) with high unit energy capable of destroying an unprotected component. The three tests are systematically combined in a complete EMC campaign.
See RED tests for the panorama of EMC tests applicable under the RED directive, and CE tests for EMC directive 2014/30/EU.
The IEC 61000-4 family: placing Surge and Burst
Section titled “The IEC 61000-4 family: placing Surge and Burst”Surge and Burst are two entries in the IEC 61000-4 chapter dedicated to immunity test techniques. The table below places the conducted tests and their direct neighbours.
| Standard | Phenomenon | Test type |
|---|---|---|
| IEC 61000-4-2 | ESD | Conducted, point-like |
| IEC 61000-4-3 | Radiated RF field | Radiated |
| IEC 61000-4-4 | EFT/Burst | Conducted transient |
| IEC 61000-4-5 | Surge | Conducted transient |
| IEC 61000-4-6 | Conducted RF | Conducted, low frequency |
| IEC 61000-4-8 | 50/60 Hz magnetic field | Radiated |
| IEC 61000-4-11 | Voltage dips and interruptions | Conducted, mains |
| IEC 61000-4-12 | Damped oscillatory waves | Conducted transient |
IEC 61000-4-12 (Ring Wave) is less often required in European harmonised standards but remains applicable for some North American industrial environments and for power ports downstream of HV/LV transformers. The two variants (damped oscillatory wave at 100 kHz and 1 MHz) reproduce the so-called damped oscillatory wave transients characteristic of switching in electrical substations.
ISO 7637-2 and the automotive case
Section titled “ISO 7637-2 and the automotive case”For a product intended for a road vehicle on-board network, IEC 61000-4-5 and IEC 61000-4-4 do not apply directly. The reference standard becomes ISO 7637-2, which defines its own pulses characteristic of automotive physics.
| ISO 7637-2 pulse | Simulated phenomenon | Peak level |
|---|---|---|
| Pulse 1 | Switching of an inductive load in parallel with EUT | -75 to -150 V |
| Pulse 2a | Interruption of a current in nearby wiring | +37 to +112 V |
| Pulse 2b | Contact interruption after engine stop | +10 V (attenuated DC) |
| Pulse 3a / 3b | Fast bursts similar to EFT/Burst | -150 to +100 V |
| Pulse 4 | Starter (slow voltage variation) | -7 V |
| Pulse 5a / 5b | Load dump (battery disconnect with alternator loaded) | up to +87 V peak |
Pulse 5b in particular (load dump with alternator protection) remains the on-board network worst case and drives the input protection sizing of any automotive electronic module. A product certified to IEC 61000-4-5 at 2 kV is never automatically certified to ISO 7637-2, the physics of automotive transients does not share the same energy profile nor the same source impedance. A dedicated campaign is required.
Classic campaign preparation pitfalls
Section titled “Classic campaign preparation pitfalls”Rejections observed in EMC labs come overwhelmingly from a few recurring causes.
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Wrong port classification. An ethernet port declared as a short signal port when it serves an outdoor or building cable should undergo the telecom 10/700 us test, not the classic 1.2/50 us combination. Classification appears in the test plan and drives the CDN, waveform and level. An error here invalidates the entire campaign on that port.
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CDN not matched to port impedance and current. The CDN must be selected for conductor count, nominal voltage, maximum current and frequency (50 Hz, 60 Hz, DC). An undersized CDN heats up and drifts in impedance, an oversized CDN has excessive parasitic capacitance that attenuates the pulse. The report must cite the model and calibration certificate of the CDN used.
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Non-compliant capacitive clamp position. Distance to the ground plane, coupling length, EUT cable termination, isolation of other cables, each parameter is specified by IEC 61000-4-4. A deviation introduces impedance variability that can reach a factor of 2 on the level actually applied to the cable. A photo of the clamp setup is required by some notified bodies.
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Source-impedance confusion. Surge uses 2 ohm on AC, 12 ohm on high-impedance signal, 42 ohm on symmetrical signal and 40 ohm on telecom. EFT/Burst uses 50 ohm. A test run with the wrong source impedance does not reflect the intended physical scenario and is non-compliant with the standard. The most frequent error is using the signal CDN for a test intended for power ports, which underestimates the energy actually delivered.
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Omission of mains-phase synchronisation. For Surge tests on AC ports, pulses must be injected at 0, 90, 180 and 270 degrees of the mains sine wave. A test run in asynchronous mode (random pulse phases) does not cover the worst case and is non-compliant with the normative procedure. The Surge generator must therefore feature a mains synchronisation input or an internal phase sensor.
Articulation with the EMC and RED directives
Section titled “Articulation with the EMC and RED directives”Within the European Union, Surge and Burst are referenced in all harmonised EMC immunity standards listed in the OJEU for directives 2014/30/EU (EMC) and 2014/53/EU (RED).
- EN 55035 (residential and commercial multimedia equipment), Surge 2 kV / 1 kV on AC, EFT/Burst 1 kV on AC, 0.5 kV on signals.
- EN 55024 (information technology equipment, transitioning to EN 55035), identical levels.
- EN 60601-1-2 edition 4 (medical devices), Surge 2 kV / 1 kV, EFT/Burst 2 kV / 1 kV, typically stricter criteria (A preferred).
- EN 61000-6-1 (generic immunity residential/commercial/light industrial), Surge 1 kV / 0.5 kV, EFT/Burst 1 kV / 0.5 kV.
- EN 61000-6-2 (generic immunity industrial), Surge 2 kV / 1 kV, EFT/Burst 2 kV / 1 kV.
Selection of the applicable product standard depends on product classification. The generic EN 61000-6-x standard applies in the absence of a dedicated vertical standard. See the Glossary for the definitions of the terms used here (CDN, EFT, Surge, criteria A/B/C).
Indicative schedule
Section titled “Indicative schedule”To plan a Surge and Burst campaign integrated into an EMC dossier, here are the orders of magnitude observed in a European ISO/IEC 17025 accredited laboratory.
| Configuration | 4-4 + 4-5 campaign duration |
|---|---|
| Single-port AC product, no long signals | 0.5 to 1 day |
| AC + 2 to 4 short signal ports | 1 to 2 days |
| AC + signals + 10/700 us telecom port | 2 to 4 days |
| EN 60601-1-2 medical device, multi-mode | 3 to 5 days |
| Class 4 industrial equipment | 2 to 4 days |
Duration depends on the number of ports to test, the target level (Class 4 requires more powerful generators that are scarcer in the lab fleet) and the number of operating modes to cover for criteria A and B.
Takeaways
Section titled “Takeaways”- Surge IEC 61000-4-5 and EFT/Burst IEC 61000-4-4 are the two conducted transient immunity tests required by every European product EMC standard.
- Surge. Single pulse 1.2/50 us (voltage) and 8/20 us (current), impedance 2 ohm AC, 12-42 ohm signal, 40 ohm telecom (10/700 us). Levels 0.5 to 4 kV per class.
- EFT/Burst. Repetitive bursts 5/50 ns at 5 kHz or 100 kHz, 15 ms per burst every 300 ms. Levels 0.25 to 4 kV per class and port. Source impedance 50 ohm.
- Coupling. Dedicated CDN for power and some signals, capacitive clamp for signals not suited to direct injection.
- Performance criteria A (no degradation), B (temporary degradation with automatic recovery), C (loss accepted with operator intervention). Criterion B is the common default.
- ISO 7637-2 replaces Surge and Burst for automotive products. Pulses specific to the 12 V / 24 V on-board network, levels reaching hundreds of volts in transient, lower source impedance.
- Classic pitfalls. Port classification, CDN mismatch, capacitive clamp position, source-impedance confusion, omission of mains-phase synchronisation.
For the EMC directive context, see CE tests. For RED health and EMC tests, see RED tests. For the definitions of terms used here, see the Glossary.
See also
Section titled “See also”- Voltage dips + interruptions (IEC 61000-4-11)
- Harmonics and flicker (IEC 61000-3-2 and 3-3): mains quality
- Radiated emissions EMC test: pre-scan and final scan
- HEMP and IEMI: IEC 61000-4-25 and hardened electronics
Sources & references
- IEC 61000-4-5:2014+AMD1:2017, Testing and measurement techniques, surge immunity test , IEC webstore.iec.ch/publication/4079
- IEC 61000-4-4:2012, Testing and measurement techniques, electrical fast transient burst immunity test , IEC webstore.iec.ch/publication/4193
- ISO 7637-2:2011, Road vehicles, electrical disturbances from conduction and coupling, transients on supply lines , ISO www.iso.org/standard/50925.html
- EN 55035:2017+A11:2020, Electromagnetic compatibility of multimedia equipment, immunity requirements , CENELEC www.cenelec.eu/dyn/www/f?p=104:110:::::FSP_PROJECT,FSP_LANG_ID:64483,25
- ITU-T Recommendation K.20, resistibility of telecommunication equipment installed in a telecommunication centre , ITU-T www.itu.int/rec/T-REC-K.20
- IEC 61000-4-12:2017, Testing and measurement techniques, damped oscillatory wave immunity test , IEC webstore.iec.ch/publication/28729