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MIL-STD-461H and MIL-STD-464D: defense EMC explained

Electronics delivered to US Department of Defense programs meets two coupled interface standards. MIL-STD-461 sets electromagnetic interference (EMI) requirements for equipment and subsystems; its current revision is MIL-STD-461H, dated 17 April 2026, which superseded MIL-STD-461G of 11 December 2015. MIL-STD-464 sets electromagnetic environmental effects (E3) requirements for complete systems; its current revision is MIL-STD-464D of 24 December 2020, validated by a notice dated 9 February 2026. This page lists the 19 test methods, the platform requirement matrix and what 461H changed in it, the three data items (EMICP, EMITP, EMITR), what MIL-STD-464 covers, and how DO-160, AECTP-500, TEMPEST and ITAR relate to the two standards. Every edition date comes from the DLA ASSIST records; requirement text comes from the published standards.

StandardCurrent revisionObjectWhat the text says about scope
MIL-STD-461H, 17 April 2026 (supersedes G, 11 December 2015)Equipment and subsystemsBest suited to enclosures no larger than an equipment rack, discrete wiring harnesses between enclosures, power from prime power sources; not to be applied directly to modules inside an enclosure or to entire platforms
MIL-STD-464D, 24 December 2020, Notice 1 (validation) 9 February 2026Systems: airborne, sea, space and ground, including associated ordnanceE3 interface requirements and verification criteria for the complete system

The link between them is explicit. In MIL-STD-464C, paragraph 5.7 requires individual subsystems and equipment to meet interference control requirements "such as" the conducted and radiated emission and susceptibility requirements of MIL-STD-461, verified by tests such as those of MIL-STD-461. Equipment that passes 461 is therefore an input to 464 compliance, not proof of it: the system-level requirements (margins, lightning, external RF environment, EMRADHAZ) are verified on the system.

RevisionDate (ASSIST)What changed, per the standard itself
461C4 August 1986Test methods still in the separate MIL-STD-462
461D11 January 1993 (Change Notice 1, 19 June 1997)Paired with MIL-STD-462D
461E20 August 1999Methods merged into 461 (461G calls MIL-STD-462 "superseded by this standard"); 1 kHz / 10 kHz bandwidth break point moved from 250 kHz to 150 kHz to harmonise with commercial standards
461F10 December 2007Added CS106 (transients, power leads)
461G11 December 2015Deleted CS106; added CS117 (lightning induced transients) and CS118 (personnel borne ESD)
461H17 April 2026Same 19 methods; changes to applicability, Table V and general test rules (next section)

ASSIST lists the next review of MIL-STD-461 for 16 April 2031. A contract that cites an earlier revision keeps that revision: section 6.2 asks acquisition documents to state the title, number and date of the standard.

461H marks its changes with vertical lines in the margin rather than listing them. The changes below are the ones visible when the 461H text is compared with 461G.

TopicMIL-STD-461G (2015)MIL-STD-461H (2026)
CE101 range30 Hz to 10 kHz30 Hz to 20 kHz; aircraft stay at 10 kHz (AC from the second harmonic)
CE101, CE102, CS101 scopeAll power leads powered from outside the EUTNot applicable to power leads that do not directly interface with the platform power bus
Receiver stepping (4.3.10.3.3)Step in one-half bandwidth incrementsStep in one-quarter bandwidth increments or less
Overload precautions (4.3.7.3)Periodic checksChecks performed and documented for each measurement setup
CS101 test equipmentIsolation transformer for oscilloscope use, or transducer for receiver useTwo oscilloscope probes or one differential probe for oscilloscope use, or a ripple detection transducer for receiver use
CS114All interconnecting cablesNot applicable to coaxial cables to antenna ports of antenna-connected receivers, except on surface ships and submarines
CS117 on surface ships"Limited applicability" to cables routed above deckOnly exposed topside cables longer than 1 metre, for safety-critical equipment
RS105Enclosures exposed to the external environmentSame, and only where the item has an EMP requirement
RE102 antennasAntenna position onlyAntenna pointing defined (parallel to the floor, azimuth perpendicular to the setup boundary)
Table V blanksMany methods blank (not applicable) for Air Force aircraft, space and groundThose blanks become S: the procuring activity must specify

The frequency ranges below are the applicability paragraphs of MIL-STD-461G and 461H. Where a range depends on the platform, the table says so.

MethodTitle in the standardApplicability
CE101Conducted emissions, audio frequency currents, power leads30 Hz to 20 kHz in 461H (10 kHz in 461G); surface ships, submarines, Army aircraft, Navy aircraft with ASW equipment
CE102Conducted emissions, radio frequency potentials, power leads10 kHz to 10 MHz, all power leads powered from outside the EUT; limit in dBµV (Figure CE102-1)
CE106Conducted emissions, antenna port10 kHz to 40 GHz, antenna ports of transmitters, receivers and amplifiers; not for permanently mounted antennas

Conducted emissions are measured on the power leads of the equipment under test (EUT): as current with a current probe for CE101, and as voltage at the line impedance stabilisation network for CE102. A CE102 limit is a voltage limit, like civil CISPR conducted emission limits, but the set-up, LISN and curve are those of the standard.

MethodTitle in the standardApplicability
CS101Power leads30 Hz to 150 kHz; AC leads up to 30 A per phase and DC input leads, returns excluded
CS103Antenna port, intermodulation15 kHz to 10 GHz, receivers, as specified in the procurement specification
CS104Antenna port, rejection of undesired signals30 Hz to 20 GHz, receivers; all receivers on Navy ships and submarines
CS105Antenna port, cross-modulation30 Hz to 20 GHz, receivers processing AM signals
CS109Structure current60 Hz to 100 kHz, equipment operating at 100 kHz or less with 1 µV sensitivity or better; handheld equipment exempt
CS114Bulk cable injection10 kHz to 200 MHz on interconnecting cables; extra common-mode requirement from 4 kHz to 1 MHz on ship and submarine power cables
CS115Bulk cable injection, impulse excitationAircraft, space and ground system cables; ships and submarines when specified
CS116Damped sinusoidal transients, cables and power leads10 kHz to 100 MHz
CS117Lightning induced transients, cables and power leadsSafety-critical equipment cables, and cables connected to equipment performing safety-critical functions
CS118Personnel borne electrostatic dischargeEquipment with a man-machine interface; not ordnance items

CS118, the ESD test, discharges a 150 pF capacitor through 330 ohms, with four levels (2, 4, 8 and 15 kV) and an 8 kV contact discharge on conductive surfaces. The rationale in 461G says the requirement supports the electrostatic charge control requirement of MIL-STD-464 at system level. For the civil method, see ESD per IEC 61000-4-2 and IEC 61000-4-2.

CS117 is not a direct lightning test. The 461G rationale states that it does not cover the Direct Effects or Nearby Lightning requirements of MIL-STD-464, and that CS115 and CS116 may give sufficient coverage for nearby lightning on most equipment.

MethodTitle in the standardApplicability
RE101Magnetic field30 Hz to 100 kHz, measured at 7 cm; Navy aircraft only with ASW equipment
RE102Electric field10 kHz to 18 GHz for surface ships, submarines, Army and Navy aircraft and space; 2 MHz to 18 GHz for ground and Air Force aircraft
RE103Antenna spurious and harmonic outputs10 kHz to 40 GHz; an alternative to CE106 for transmitters tested with their antennas

For measurement technique see radiated emissions EMC test and, for unit conversion, decibels for EMC.

MethodTitle in the standardApplicability
RS101Magnetic field30 Hz to 100 kHz; for Army and Navy ground equipment only vehicles with minesweeping or mine detection capability
RS103Electric field30 MHz to 18 GHz for all; 2 MHz to 30 MHz for Army and Navy (optional for others); 18 to 40 GHz optional
RS105Transient electromagnetic fieldEnclosures exposed to the external environment; in 461H, only with an EMP requirement

RS103 levels are set in Table XI by platform; the standard requires vertical polarisation up to 30 MHz and both polarisations above, and rejects circular polarisation. MIL-HDBK-235-1D gives the data used to tailor RS103 and the MIL-STD-464 environments. RS105 simulates the free-field EMP transient; for the civil counterpart see HEMP and IEMI: IEC 61000-4-25.

Each cell is A (applicable), L (limited as described in the method) or S (the procuring activity must specify applicability, limit and procedure). In 461G, cells now marked S were often blank, which meant "not applicable".

PlatformCE101CE102CS109CS117CS118RE101RS101RS105
Surface shipsAALLSALL
SubmarinesAALSSALL
Aircraft, Army (including flight line)AAS (blank in G)LAAAL
Aircraft, NavyLAS (blank in G)LALLL
Aircraft, Air ForceS (blank in G)AS (blank in G)LAS (blank in G)S (blank in G)S (blank in G)
Space systems, including launch vehiclesS (blank in G)AS (blank in G)LS (blank in G)S (blank in G)S (blank in G)S (blank in G)
Ground, ArmyS (blank in G)AS (blank in G)SAS (blank in G)LS (blank in G)
Ground, NavyS (blank in G)AS (blank in G)SAS (blank in G)LL
Ground, Air ForceS (blank in G)AS (blank in G)S (blank in G)AS (blank in G)S (blank in G)S (blank in G)

The columns not shown are the same on every row: CE106 L, CS101 A, CS103 S, CS105 S, CS114 A, RE102 A, RE103 L, RS103 A; CS104 is S everywhere in 461H (it was L for ships and submarines in 461G); CS115 is A except S for ships and submarines; CS116 is A on every row in 461H (submarines were L in 461G). When equipment goes on more than one platform, section 5.2 requires the most stringent applicable requirement.

RuleMIL-STD-461G and 461H
Ground planeAt least 2.25 square metres, smaller side at least 76 cm, surface resistance no greater than 0.1 mΩ per square
RF absorberAbove, behind and on both sides of the EUT and behind the antenna; at least 6 dB from 80 to 250 MHz and 10 dB above 250 MHz
AmbientAt least 6 dB below the limit in a shielded enclosure
BandwidthFixed measurement bandwidths per range (Table II); no narrowband or broadband classification
Susceptibility limitAn upper bound: the EUT must also work at any level below the limit

For chamber choice see EMC chamber types: SAC, FAR, OATS, reverberation; 461G and 461H also allow a mode-tuned reverberation chamber as an alternative RS103 procedure.

Section 6.3 assigns three Data Item Descriptions, called up on the Contract Data Requirements List (DD Form 1423).

DIDTitleContent per the standard
DI-EMCS-80199Electromagnetic Interference Control Procedures (EMICP)Design procedures and techniques for the control of EMI; approval does not relieve the supplier of meeting the requirements
DI-EMCS-80201Electromagnetic Interference Test Procedures (EMITP)The Government-approved, item-specific test procedures adapted from the generic methods
DI-EMCS-80200Electromagnetic Interference Test Report (EMITR)All test results, forwarded for evaluation before acceptance

The appendix describes the EMICP as a mechanism to make contractors analyse their design for EMI, and says that approval only recognises that the design effort addresses the right issues.

MIL-STD-464: what the system standard covers

Section titled “MIL-STD-464: what the system standard covers”

ASSIST dates MIL-STD-464D to 24 December 2020 and lists a validation notice of 9 February 2026, with the next review due in February 2036. The section structure below is that of MIL-STD-464C (1 December 2010), the last revision whose full text we could check.

464C paragraphRequirement
5.1Margins: at least 6 dB for safety-critical and mission-critical functions; electrically initiated devices at least 16.5 dB below maximum no-fire stimulus for safety assurance, 6 dB for other applications
5.2Intra-system EMC, including hull generated intermodulation, shipboard internal EME, multipactor effects, induced levels at antenna ports
5.3External RF electromagnetic environment
5.4High-power microwave (HPM) sources
5.5Lightning
5.6Electromagnetic pulse (EMP)
5.7Subsystems and equipment EMI (MIL-STD-461), non-developmental and commercial items, shipboard DC magnetic field
5.8Electrostatic charge control, including precipitation static and ordnance
5.9EMRADHAZ: HERP (personnel), HERF (fuel), HERO (ordnance)
5.10Life cycle E3 hardness
5.11 and 5.12Electrical bonding and external grounds
5.13TEMPEST
5.14System radiated emissions, emission control (EMCON), inter-system EMC
5.15EM spectrum supportability (NTIA manual, DoDI 4650.01)

A 2025 US national laboratory report comparing 464C and 464D (SAND2025-10567) lists the nine radiated environments defined by the standard (flight deck and weather deck on Navy ships, main beam of shipboard transmitters, space and launch vehicles, ground systems, rotary wing aircraft, fixed wing aircraft, restricted and unrestricted HERO) and notes one visible change: in 464D the main beam environment assumes the system is not ship-launched ordnance crossing the main beam of 2,700 to 3,600 MHz transmitters, which lowers its peak from 27,460 V/m to 12,667 V/m, while the unrestricted HERO environment keeps 27,460 V/m for all systems.

HandbookCurrent revision (ASSIST)Role
MIL-HDBK-237D, 20 May 2005 (validation notice 4 April 2013)E3 and spectrum supportability guidance for the acquisition process
MIL-HDBK-235-1D, 3 April 2018 (Notice 1, 16 October 2024)Part 1D General Guidance on military operational EME profiles, used to tailor RS103 and the 464 environments

Handbooks are guidance; they impose nothing unless a contract calls them up.

The emanation security requirement known as TEMPEST appears in MIL-STD-464 as a system requirement. In 464C, paragraph 5.13 reads that national security information shall not be compromised by emanations from classified information processing equipment, verified by test, analysis, inspection or a combination, and names NSTISSAM TEMPEST/1-92 and CNSS Advisory Memorandum TEMPEST 01-02 as the test methodology. MIL-STD-461 contains no TEMPEST method. The NSA and CNSS documents are not public, so this guide says nothing about their levels or zones.

NATO: STANAG 3516, STANAG 4370 and AECTP-500

Section titled “NATO: STANAG 3516, STANAG 4370 and AECTP-500”

Section 6.6 of MIL-STD-461H states that the standard implements STANAG 3516 (EMI test methods for aircraft electrical and electronic equipment) and STANAG 4370 (environmental testing). AECTP-500, Electromagnetic Environmental Effects Tests and Verification, is one of the six publications covered by STANAG 4370. Edition E Version 1 was promulgated by the NATO Standardization Office on 8 December 2016 and superseded Edition 4. It is organised in categories: 501 equipment and subsystem testing, 502 man-worn and man-portable equipment, 503 support equipment, 504 to 507 platform verification (air, sea, land), 508 ordnance, 509 space and 510 miscellaneous. Its tailoring paragraph allows tailoring with written approval of the National Acceptance Authority, and does not recommend reducing severity below the 500-series or national requirements.

The RTCA page for DO-160 lists DO-160G (2010) as the current version and announced DO-160H for publication in March 2026; check RTCA for its status before citing it. FAA AC 21-16G recognises DO-160 versions D to G. The table pairs DO-160 sections with the 461 method that addresses the same physics. These are analogues, not equivalences.

DO-160 section (title per AC 21-16G)Closest MIL-STD-461 method
Section 18, Audio Frequency Conducted Susceptibility, Power InputsCS101
Section 20, Radio Frequency Susceptibility (conducted and radiated)CS114, RS103
Section 21, Emission of Radio Frequency EnergyCE102, RE102
Section 22, Lightning Induced Transient SusceptibilityCS117
Section 23, Lightning Direct EffectsNone in 461 (system level, MIL-STD-464)
Section 25, Electrostatic DischargeCS118

The 461G rationale for CS117 says its levels derive from general and civil aviation experience and refers to SAE ARP 5412, 5414, 5415 and 5416. For the avionics design-assurance side see DO-178C / DO-254 avionics certification.

MIL-STD-461G, MIL-STD-461H and MIL-STD-464C carry Distribution Statement A (approved for public release; distribution is unlimited). Export control attaches to the item and its technical data, not to the test standard. Military electronics appear in Category XI of the US Munitions List (22 CFR 121.1); the ITAR defines a US person in 22 CFR 120.62 as including lawful permanent residents and entities incorporated in the United States. Whether an EMI test report on a given item is ITAR or EAR technical data follows from the classification of that item. For the defense supplier cyber regime see CMMC and UK Cyber Essentials.

  1. Read the contract clause. Note the revision and date of MIL-STD-461 cited, and any tailoring of limits or applicability.
  2. Identify the Table V rows for every platform the equipment will go on, and apply the most stringent requirement (section 5.2).
  3. Resolve every S and L entry with the procuring activity before testing.
  4. Write the EMICP (DI-EMCS-80199) if the CDRL asks for it: bonding, grounding, shielding, filtering and the other EMI design measures.
  5. Write the EMITP (DI-EMCS-80201) and get it approved: this is where the generic methods become the item test procedure.
  6. Pre-test the dominant risks (CE102, RE102, CS114, RS103 for most equipment).
  7. Check the lab set-up against the cited revision: under 461H, quarter-bandwidth stepping and per-setup overload checks.
  8. Report in the EMITR (DI-EMCS-80200) under the distribution statement required by the contract.
  9. Support MIL-STD-464 verification at system level with the 461 data.

For orders of magnitude per phase, see certification timeline.

PitfallConsequence
Citing "461H (2015)" or "461G (2026)"Wrong edition in the test plan; 461H is 17 April 2026, 461G is 11 December 2015
Leaving S entries of Table V unresolvedThe lab cannot know whether CE101, CS109, RE101, RS101 or RS105 apply
Testing a 461G procedure on a 461H contractReceiver stepping and overload checks no longer compliant
Treating the EMICP as the test procedureThe EMITP is the approved test procedure; the EMICP covers design
Assuming CS117 covers all lightningIt does not cover direct effects or nearby lightning of MIL-STD-464
Submitting a DO-160 report as a 461 substituteDifferent set-ups and levels; supporting evidence only
Reading CE102 limits as currentCE102 limits are voltage (dBµV)
Common claimWhat the text says
"MIL-STD-461H was published in December 2015" (this page said so)ASSIST: 461H is dated 17 April 2026; 461G is dated 11 December 2015
"CS117 and CS118 were added in 461F (2007)" (this page said so)461G section 6.8: 461G added CS117 and CS118 and deleted CS106, which 461F had added
"CE102 is in dBµA, not dBµV" (this page said so)CE102 is "radio frequency potentials", limit in dBµV; CE101 is the current measurement
"EMICP means Electromagnetic Interference Control Plan and lists the tests and limits" (this page said so)DI-EMCS-80199 is Control Procedures, for EMI design; tests go in the EMITP (DI-EMCS-80201)
"Platform classes are ground, ship above deck, ship below deck, aircraft, space" (this page said so)Table V has nine rows: surface ships, submarines, Army, Navy and Air Force aircraft, space, Army, Navy and Air Force ground
"CS117 is mandatory for any airborne EUT" (this page said so)CS117 applies to safety-critical equipment cables and those connected to safety-critical functions; L in Table V for aircraft
"RS103 runs from 2 MHz to 40 GHz"30 MHz to 18 GHz for all; 2 to 30 MHz for Army and Navy; 18 to 40 GHz only if specified
"MIL-STD-461 is never applied as written"Table V is the default; tailoring is permitted (1.2.2), not required
"DO-160 Section 16 is the CS101 counterpart; DO-160H came out in 2024" (this page said so)Section 16 is Power Input; Section 18 is audio frequency conducted susceptibility. RTCA announced DO-160H for March 2026
"MIL-HDBK-235-1C is the current EME handbook" (this page said so)ASSIST: 235-1D, 3 April 2018, Notice 1 of 16 October 2024
"TEMPEST is layered on top of MIL-STD-461"TEMPEST is a MIL-STD-464 system requirement (5.13 in 464C); 461 has no TEMPEST method

Sources & references

  1. MIL-STD-461, Requirements for the Control of Electromagnetic Interference Characteristics of Subsystems and Equipment (ASSIST record, revisions C to H), US Department of Defense, DLA ASSIST quicksearch.dla.mil/qsDocDetails.aspx?ident_number=35789
  2. MIL-STD-464, Electromagnetic Environmental Effects Requirements for Systems (ASSIST record, revisions to D Notice 1), US Department of Defense, DLA ASSIST quicksearch.dla.mil/qsDocDetails.aspx?ident_number=35794
  3. MIL-HDBK-237, Electromagnetic Environmental Effects and Spectrum Supportability Guidance for the Acquisition Process (ASSIST record), US Department of Defense, DLA ASSIST quicksearch.dla.mil/qsDocDetails.aspx?ident_number=53956
  4. MIL-HDBK-235-1D, Military Operational EME Profiles Part 1D General Guidance (ASSIST record), US Department of Defense, DLA ASSIST quicksearch.dla.mil/qsDocDetails.aspx?ident_number=277529
  5. MIL-STD-461G, 11 December 2015 (full text, everyspec mirror), US Department of Defense everyspec.com/MIL-STD/MIL-STD-0300-0499/MIL-STD-461G_53571/
  6. MIL-STD-464C, 1 December 2010 (full text, everyspec mirror), US Department of Defense everyspec.com/MIL-STD/MIL-STD-0300-0499/MIL-STD-464C_28312/
  7. Mil-Std-464C and Mil-Std-464D Electromagnetic Radiation Environment Evaluation, SAND2025-10567, Sandia National Laboratories www.osti.gov/servlets/purl/2586985
  8. DO-160, Environmental Conditions and Test Procedures for Airborne Equipment, RTCA www.rtca.org/do-160/
  9. AC 21-16G, RTCA Document DO-160 versions D, E, F and G, Federal Aviation Administration www.faa.gov/documentLibrary/media/Advisory_Circular/AC_21-16G.pdf
  10. AECTP-500 Edition E Version 1, Electromagnetic Environmental Effects Tests and Verification (copy hosted by a test laboratory), NATO Standardization Office ib-lenhardt.com/media/pages/product-testing/mil-std-461-standard/5ee12398b9-1751444372/aectp-500-ede-v1.pdf
  11. 22 CFR 121.1, The United States Munitions List (Category XI, Military Electronics), US Department of State, eCFR www.ecfr.gov/current/title-22/chapter-I/subchapter-M/part-121/section-121.1

Frequently asked questions

What is the difference between MIL-STD-461 and MIL-STD-464?
MIL-STD-461 sets emission and susceptibility requirements for equipment and subsystems. Its scope paragraph says it is best suited to enclosures no larger than an equipment rack, connected by discrete wiring harnesses, and that it should not be applied directly to modules inside an enclosure or to entire platforms. MIL-STD-464 sets electromagnetic environmental effects (E3) requirements for complete airborne, sea, space and ground systems, including ordnance. MIL-STD-464 calls up MIL-STD-461: its subsystem EMI requirement asks each subsystem to meet requirements such as those of MIL-STD-461, verified by tests such as those in MIL-STD-461.
Which edition of MIL-STD-461 is current?
MIL-STD-461H, dated 17 April 2026, superseding MIL-STD-461G of 11 December 2015, according to the DLA ASSIST record. Earlier editions are F (10 December 2007), E (20 August 1999), D (11 January 1993) and C (4 August 1986). 461H adds no new test method: the same 19 methods remain, but applicability, the requirement matrix and several general test rules changed. A contract that cites 461G or 461F still binds the supplier to that edition.
What are the EMICP, EMITP and EMITR?
They are the three data items attached to MIL-STD-461. DI-EMCS-80199 is the Electromagnetic Interference Control Procedures (EMICP): the design procedures and techniques used to control EMI. DI-EMCS-80201 is the Electromagnetic Interference Test Procedures (EMITP): the Government-approved procedures that adapt the generic test methods to the item. DI-EMCS-80200 is the Electromagnetic Interference Test Report (EMITR). The standard states that approval of the EMICP does not relieve the supplier of meeting the contractual requirements.
Is MIL-STD-461 always tailored?
No. The default applicability is Table V, which gives each test method an A (applicable), L (limited as stated in the method) or S (the procuring activity must specify) for nine platform rows. The foreword says the procuring activity should consider tailoring, and section 1.2.2 allows requirements to be tailored in the request for proposal, specification or contract before testing starts. Every S entry forces a decision in the procurement documents; in 461H, Table V has many more S entries than in 461G.
Does MIL-STD-461 replace civil EMC such as CISPR 32?
No. MIL-STD-461 has its own set-ups (a ground plane of at least 2.25 square metres, line impedance stabilisation networks, absorber performance of 6 dB from 80 to 250 MHz and 10 dB above), its own limits and its own methods. CE101 measures current on power leads in the audio range; CE102 measures voltage from 10 kHz to 10 MHz, with limits in dBµV. Neither campaign substitutes for the other.
Where does TEMPEST sit relative to MIL-STD-461 and 464?
TEMPEST is a system requirement in MIL-STD-464, not a MIL-STD-461 test method. In MIL-STD-464C, paragraph 5.13 requires that national security information is not compromised by emanations from classified information processing equipment, and points to NSTISSAM TEMPEST/1-92 and CNSS Advisory Memorandum TEMPEST 01-02 for the test methodology.
Can a DO-160 report be reused on a MIL-STD-461 program?
Only as supporting evidence. Several DO-160 sections address the same physics as 461 methods (Section 18 audio frequency conducted susceptibility and CS101, Section 22 lightning induced transients and CS117, Section 25 ESD and CS118), but set-ups, waveforms and levels are defined differently. The 461G rationale for CS117 says its levels were derived from general and civil aviation experience and refers to SAE ARP 5412, 5414, 5415 and 5416, which is why the two lightning tests look alike. Acceptance against 461 still needs a 461 test, unless the procuring activity agrees otherwise.
What are the most frequent pitfalls?
Quoting the wrong edition or the wrong date (461H is April 2026, 461G is December 2015); assuming CS117 and CS118 come from 461F (they were added in 461G); reading the platform matrix as ground, ship and aircraft only, when it has nine rows split by service; not resolving the S entries of Table V in the contract; treating the EMICP as the test plan (that is the EMITP); and using a 461G test procedure after the contract moves to 461H, which changed receiver stepping and overload checks.